How You Can Service Your Crane
Having a crane servicing on a regular basis can help prevent downtime. In addition, regular inspections can catch issues before they cause costly repairs. It’s also important to know what to look for in the event that something does happen.
Regular inspections
Conducting periodic inspections of your crane is a crucial way to maintain your heavy equipment operating smoothly. Crane servicing can help extend the life of your crane and save you money. Performing a regular inspection will also help keep your workers safe.
In order to comply with OSHA regulations, you must have a written record of each inspection. This can help protect your company from OSHA investigations and lawsuits. It also makes it easy to see your maintenance history.
Performing regular crane inspections will keep your cranes running smoothly and will prevent significant repair expenses much the same as other equipment, like maintenance of air conditioning. The cost of regular inspections can pay for itself over time. Keeping your cranes in good working order also saves you time.
Regular inspections should be done by a qualified inspector. During crane servicing, a crane inspector will visually check for breaks, loose parts, abnormal sounds, and other defects. The inspection will also include checks on the operational mechanisms of the crane.
Operators also need to perform basic safety checks before putting their hands on any controls or attachments. They should check for loose bolts, paint stains, and kinks. They should also check for corrosion under attachments.
Preventative maintenance
Keeping your crane in good shape is important for safety and reliability. Preventative maintenance extends the life of your crane and saves money. It also reduces downtime and allows you to keep your staff productive.
Cranes are heavy and costly machines. They have a wide range of mechanical designs. Each type has specific maintenance requirements. It’s important to read the OEM owner’s manual to know what maintenance is required for your crane.
If your crane is malfunctioning, it’s time to call in a professional. A qualified technician can accurately assess the condition of your equipment and make recommendations for improvement.
Preventative maintenance is a simple way to prevent your crane from breaking down and causing costly downtime. It also helps to extend the life of your crane and avert the “chain reaction” of damage.
Preventative maintenance for your crane includes making sure all moving parts are lubricated. Keeping them lubricated with oil and fuel will help to keep them working efficiently. Also, make sure they are properly cooled.
Signs of a problem
Whether you have a new or old crane, you need to regularly check your equipment for symptoms of a problem. If you do not keep up with maintenance, you may find yourself having to pay for expensive repairs. However, if you detect problems before they become critical, you can minimize the cost and downtime of your crane.
The Occupational Safety and Health Administration sets guidelines for the maintenance of cranes and hoists. These parts are often used in material handling, and must be kept in top condition to ensure safety.
Overhead cranes have a number of electrical components that can malfunction. These include blown fuses, electrical circuits that are not working, and loose wires. These problems can lead to unsafe working conditions.
If you find signs of a problem with your crane, contact a crane technician. They will be able to determine if the problem is a simple repair or if it requires replacement. You may need new brake parts, or to reline the brakes to extend their life.
Cost of unplanned downtime
Whether you’re a construction company or an industrial facility, unplanned downtime can be a costly problem. The cost of unplanned downtime can range from a few hundred dollars to several thousand dollars per hour. However, there are some simple steps you can take to prevent your cranes from experiencing unplanned downtime.
The most effective way to reduce unplanned downtime is to perform periodic inspections on your cranes. This allows you to find flaws in the equipment before they become a problem. Then you’ll have a plan in place to make repairs.
Crane and hoist inspections are relatively inexpensive. However, they can be very expensive if they aren’t performed regularly. You’ll need to ensure you have the proper equipment and the training to do a proper job.
If you have a crane that is used often, it’s essential to check the wear and tear on all mechanical components with regular crane servicing. Also, make sure the gearboxes have enough oil in them.
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